Monolithic Columns

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Investigations into new separation media continue to be a major aspect in separation sciences.  

This is due to the variety of new challenges in separating  very complex  sample mixtures. Emerging  technology is enabling very high separation efficiency and speed of analysis, surpassing the conventional particle-packed columns in high performance liquid chromatography (HPLC). These included capillary electrochromatography,1 ultrahigh pressure HPLC (UHPLC),2, 3  and the use of monolithic silica  columns.4  Monolithic  columns  attracted  attention  because of  their  potential  high performance under  common  operating  conditions that  rivals  that  of  packed  columns without high pressure requirements.

Conventional  HPLC  columns  are  packed  with  particles  of  micrometer  size. Packing  a  high-efficiency  column  requires  skills  as  well  as  the  appropriate packing material  with  suitable  properties.  Columns  having  one-piece  network structures  are thought to be desirable to avoid difficulties in packing columns, which can change as new surface  modifications  are  introduced.5   Monolithic columns  were  reported  first  with organic  polymers,6,  7  followed  by  silica  columns  prepared in capillaries.There have been numerous reports on polymer- and silica-based monolithic columns for HPLC. 9-11

Silica Based Monoliths

One of the great features of monolithic silica columns is their rod-like structure consisting of a  skeleton and  through-pores. The columns can offer a variable external porosity and through-pore  size/skeleton size ratios that are impossible to achieve with particle-packed columns.These characteristics give   monolithic columns very high permeability that allows their operation at pressures much lower than traditional HPLC. The preparation of silica-based monoliths make use of sol-gel processing under controlled conditions allowing desirable characteristics.

Sol-gel Process

The most common approach to fabricate silica-based monolithic columns is the acid-catalyzed  sol-gel  process.10,12,13,14,15 This process consists of hydrolysis and condensation reactions of metal alkoxides  under  acid  conditions .16The commonly  used  metal  alkoxides  for  silica-based  monoliths  are alkoxysilanes such  as tetramethoxysilane (TMOS) and tetraethoxysilane (TEOS). Polycondensation then occurs with the linkage of silanol groups to form cyclic oligomers and eventually cast a silicate network.

Additives

The  pore size and the mechanical properties  of gels can be varied with the addition of polyethylene glycol (PEG) to the sol.  PEG is a porogen  which  acts as  a through-pore  template  and  solubilizer  of  the  silane  reagent.  This has been done by Nakanishi17,  Judenstein1and Martin19   who  claimed  that  high  concentrations  of PEG weaken the solid matrix  whereas a small  concentration  of  PEG  strengthens the  matrix.  The pore size of macroporous  silica  aerogel  can  be  controlled by varying the concentration of water soluble polymer.   Narrow and more uniform pore size distribution is observed with the addition of glycerol which acts as a drying additive since it prevents further reaction of water.  Mesopores are formed in the silica skeletons by a treatment  with  ammonia, introduced after the formation of a network structure of silica skeletons. Ammonia canalso be  generated  by  the  hydrolysis of urea, which can be added in an initial reaction mixture.

Rinsing and Aging

Once the gel forms with a desired shape, rinsing in H2O/EtOH will increase the permeability of the solid portion of the silica gel by a dissolution–reprecipitation process. Aging in a siloxane solution increases the stiffness and strength of the alcogel by adding new   monomers   to   the   silica   network   and   by  improving   the   degree   of   siloxane crosslinking; conversely this step will reduce the permeability20.  Einarsrud et al.  21, 22 have reported strengthening of the silica gels aged in TEOS, water, and ethanol solutions. Gels are washed with a 20% water–ethanol solution for 24 h at 50-60 ºC, then an aging solution  (70%TEOS/ethanol,  v/v) is  used  for  6–72  h  at 50-70  ºC  followed  by  washing with ethanol and heptane. Data from small angle neutron scattering shows only a slight increase in  the  volume  fractal  dimension  of  the porous  gel  network.  The same group demonstrated that washing in a water solution increases the permeability of the gels by dissolution–reprecipitation.23   Silylation removes Si–OH surface groups by promoting silica polycondensation resulting in a decrease of pore size.

Drying

Drying of the gelis a critical step.  Drying is governed by capillary pressure. During  drying, shrinkage of the gel occurs due to capillary stress. Itis the gradient in capillary pressure within the pores that leads to mechanical damage; the capillary tension developed during the drying may reach up to 15,000-30,000 psi (1000-2000 bar)24 with consequent shrinkage and cracking. Silica gel may decrease in volume by as much as a factor of 10 as it dries.

The extent of shrinkage is governed by the balance between capillary pressure Pc,and modulus of the solid matrix:

Pc = -(2 γ (LV) cosθ / rh )

Where γ (LV) is the surface tension of the pore liquid at the liquid vapor interface, θ is the

contact angle of the liquid, and rh  is the hydraulic pore radius.

Monolith in a Tube or in a Capillary

Monolithic silica columns can be prepared either in a test tube or in a fused-silica capillary column. In the case of preparation in a test tube, silica network structures undergo shrinkage during the reaction and a subsequent aging process, typically up to 70% of the mold size,26 -28 while in a capillary the silica skeletons are covalently attached to  the  capillary  wall so  that  no  void  can  be  formed.  The  problem  of  shrinkage  of skeletons, however,  has  not  been  completely  solved.  Currently,  a  monolithic  silica structure can be formed in a capillary of up to 100 μm i.d., starting from TMOS, while successful preparation of up to 530 μm i.d. capillary columns was reported, starting from a mixture of TMOS and methyltrimethoxysilane (MTMS).29

For preparation in a test tube, the resulting silica monolith are heat-treated and the resulting rods are encapsulated with Polyaryletheretherketone (PEEK) resin to fabricate a column that can be used under a pressure of up to 20 MPa. This encapsulation is known as the cladding  process. The columns showed  a slight  decrease  in efficiency at high pressure.30 A  high  temperature treatment  is  commonly  carried out at above 600°C  for preparation in a test tube, and up to 330°C for those in a capillary so as not to damage the polyimide coating of the fused silica capillary tube. A chemical modification of the silica surface is then carried out  on-column by traditional  silane chemistry.  In the  case  of monolithic silica prepared in a test tube, batch modification prior to the cladding process is  possible. Commercial octadecylsilylated  (ODS)monolithic columns possess  nearly maximum surface coverage with   ODS   groups,   and  are   further   endcapped.   An improvement is still needed, because tailing of the peaks for amines has been reported.31

Advantages and Limitations of Monolithic Silica Columns

The monolithic silica columns currently available consist of silica skeletons of 0.5 – 2 μm diameter and through-pores of 1 – 8 μm. Those prepared in a test tube possess co- continuous  spongy  structures  in  contrast  to polymer  monolithic  columns  or  silica particles   commonly   possessing  corpuscular   structures.9,32,33Through-pores   of   a monolithic silica column are relatively large compared to those of a column packed with particles with the (through-pore size)/(skeleton size) ratio in a range of 1 – 4, much larger than that in a particle packed column, 0.25 – 0.4.33 The skeleton size and through-pore size can be varied independently to some extent. The presence of mesopores of 10 – 30 nm in silica skeletons was reported. The exclusion limit is not as clear as for a column packed with particles, while the presence of a break corresponding to a molecular weight of 20000 – 30000 in a molecular weight elution volume curve for styrene standard in size exclusion chromatography (SEC) was observed.34This is similar to silica particles having ca. 10 nm pores.

The monolithic column possesses much larger through-pores than a particle-packed column.  35Those prepared in a capillary column possess even higher porosity. High porosity leads to a high permeability or a low pressure drop, and a small skeleton size at a similar through-pore size can lead to higher column efficiency than what could be expected  from  the  pressure  drop.  An additional  advantage  of  a  monolithic  silica column  is  increased  mechanical stability  provided  by  the  integrated  network structure, which  allows elution  at  mobile  phase  linear  velocities  greater  than  10  mm/s.  Particle- packed columns often show problems in the permeability and/or in the stability of their packed bed at such linear velocities A high porosity leads to a high permeability of a monolithic silica column, but the column is inevitably accompanied by a low phase ratio (stationary phase / mobile phase). The  amount  of  silica existing  in  a  monolithic  column  is  less  than  in  a  particle-packed column, resulting in a smaller surface area for the monolithic silica, which in turn results in  a  short  retention.  The  k  values  found  with monolithic  silica-C18  columns  are  then smaller than those with particle-packed columns by a factor of 2 – 5, depending on the total porosity, 80 – 85% for a conventional size column and 90 – 95% for a capillary type column.5  The sample loading capacity, however, has been reported to be not as small as expected from  the  phase  ratio.36    The  loading  capacity depends  on  the separation conditions, because the mobile phase can contribute to the capacity. For a second column in 2D-HPLC, small retentivity is a clear disadvantage, because large volume injections need  highly  retentive  columns for  maintaining  the  column  efficiency.  Other  possible disadvantages of monolithic silica columns include small internal porosity, resulting in a small range for size exclusion mode elution, the labor-intensive preparation of individual columns with possible reproducibility problems, and limited availability.5

Chromatographic Properties of Monolithic Silica Columns

The high external porosity, uniformity of through-pores, and large (through-pore size)/(skeleton  size)  ratios can lead to a much higher permeability of monolithic silica columns than that of a column packed with particles of similar column efficiency.36

image

Pemeability is defined by Equations (2)-(4). In Equations (2) and (3), u stands for the linear velocity of the mobile phase, η the solvent viscosity, L the column length, ΔP the column pressure drop, and t0 the column dead time. The relation between the particle diameter (dp) and the specific permeability for a particle-packed column is described by the Kozeny–Carman  equation  (Equation  (4),  ε:  interstitial  porosity). The  equation indicates that the size of, and the cross section occupied by the through-pores affect the permeability of a column. The external porosity is commonly 0.4 for a particle-packed column,  while  flow  through  porosities of  0.6  –  0.8  are  found  for  monolithic  silica columns that possess large through-pores compared to the skeleton size.5  A Chromolith™ column provided by Merck shows specific permeability, K = 8 × 10– 14 m 2 , greater than that of a column packed with 5 μm particles by a factor of about two, and a plate height, H, of about 10 μm or smaller.30 Capillary columns with large through-pores show up to a 30-times higher permeability, 3K = 1.3 × 10–12 m2. High permeability is an important feature  of  monolithic silica  columns,  particularly  for  high  peak-capacity  (number  of peaks resolved  per  unit  time)  applications.  While  columns  with  a  small  domain size showed a high column efficiency and high pressure drop, those with a large domain size have shown low pressure drop, and are suitable for fast separation or for use in a long capillary column. Chromatographic efficiency can be defined in terms of plate height by equation (5) and(6).38

image

Where H is plate height, Dm  is the diffusion coefficient of a solute in the mobile phase; Cx  is a coefficient for the contribution of each term; dp  is the particle diameter. A, B and C are the coefficients for eddy diffusion, longitudinal diffusion and resistance to mass transfer respectively.  Equation 6 is typically known as the Knox equation. Alternatively,one can use the van Deemterequation.

The column efficiency  at  the nearly optimum linear  velocity for  the  monolithic silica  columns  are  similar  to  a  column packed with 3 μm  particles. However, the efficiency at  high  linear velocity  is  higher,  and  the pressure  drop  much smaller,  with monolithic  columns.39   The properties are presumably  provided by small-sized silica skeletons, contributing to a small C-term in Eqs. (5) and(6).

Monolithic columns with a small domain size, especially those with high porosity prepared in the capillary, do not produce the performance expected from a small domain size.  This  is  partly  due  to  the  increased  inhomogeneity  of  the network  structure  of  a monolithic silica column. The size and the distribution of through-pores might also be a factor. It has been suggested that an increase in the homogeneity of monolithic silica can increase the performance by several times.40The silica skeletons prepared in a test tube are  smoother and  more  homogeneous  than  those  prepared  in  a  capillary.12,36 The inhomogeneity and large-sized through-pores seem to explain the lower performance of monolithic  silica  than  a  particle-packed  column  at  a  high-speed range,  particularly  for capillary columns.  Improvements  of preparation conditions  to achieve more homogeneous structures with smaller domains, particularly smaller through-pores, are in progress. Small columns, especially the capillary type, are sensitive to extra-column band broadening.  Injection  and  detection as  well  as  line  connection  must  be  carried  out carefully so as not to reduce the performance of small-sized columns  by  minimizing extra-column effects.30  In a sense, each monolithiccolumn is unique, or produced as the product of a separate batch,because the columns are prepared one by one by a process including monolith formation, columnfabrication, and chemical modification.

Increase in Separation Speed by Using Monolithic Silica Columns

High speed separation is desirable when one has many samples to be analyzed in a  limited  period  of  time.  An  increase  in  the  flow  rate  is  possible for  monolithic silica columns,  because  they  show  higher  permeability and  higher  stability  against  fast  flow. Such  an  example  is  shown  in the  separation  of  pharmaceuticals, such  as  atenolol, pindolol, and metoprolol, in less than 1 min by using a flow rate of 9 mL/min for 4.6 mm i.d. column with a length of 10 cm.41  Many examplescan be found for an increase in the separation speed by using the high flow rate. However, an increase in the flow rate meansthe consumption of a large amount of solvents, unless smaller sized columns are used. Fast  separations can also be achieved using columns  of  higher performance,  such ascolumns packed with 1.7 – 2 μm particles.42

Summary

At present monolithic columns commonly provide a plate height, H, of 8 – 20 μm at  a  linear  velocity  of  1  –  10  mm/s.  The  performance of  monolithic  silica  columns available at present is similar to a column packed with 3 μm particles, but lower than the most advanced particle-packed columns, namely sub 2 μm particles columns, especially at high linear velocity. Although monolithic columns cannot provide the performance of columns packed with ≤ 2 μm particles at high-speed separations, the application of longmonolithic  capillary  columns under  gradient conditions is attractive. Monolithic  silicacolumns that can provide high efficiency at high-speed separation, however, are yet to be developed.

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About Authors:

Zahid Zaheer

Zahid Zaheer
Asst. Professor, Y. B. Chavan College of Pharmacy, Dr. Rafiq Zakaria Campus, Aurangabad

E-Mail: zaheerzahid@gmail.com

Mazahar Farooqui

Mazahar Farooqui
HOD, Chemistry, Aurangabad College for Women, Aurangabad